Precision machining
Process Introduction
The processing technology in mechanical production refers to the process of transforming raw materials or blanks into parts or products that meet design requirements through mechanical equipment. This process involves various methods and steps, which can be classified into the following categories based on the different processing methods:
Cutting processing: This is the most common mechanical processing method, which uses cutting tools (such as milling cutters, turning tools, drills, etc.) to cut off a part of the blank or raw material to obtain the desired shape and size of the part. This method has high accuracy but low efficiency.
Grinding processing: Grinding is a method of surface grinding of workpieces using grinding tools such as grinding wheels, grindstones, abrasives, etc. This method can achieve high precision and surface roughness requirements, and is suitable for machining hard surfaces and small surfaces such as cutting tools, molds, etc.
Milling: Milling is the process of cutting material on the surface of a workpiece using a rotating multi blade tool. By controlling the movement of the tool, complex parts such as planes, concave and convex surfaces, and gears can be manufactured. Milling includes various methods such as flat milling, end milling, gear milling, and contour milling.
Drilling processing: Drilling is a method of cutting holes on the surface of a workpiece using a fixed drill bit on the drill bit, suitable for processing various shapes of hole type parts.
Turning: Turning is the process of machining rotating workpieces using a lathe, and can be used to manufacture various shapes of shaft, disc, and sleeve parts. Turning can be divided into various types such as external turning, internal turning, turning flat surfaces, turning threads, etc.
Grinding processing: Grinding is divided into flat grinding, outer circle grinding, inner circle grinding, and contour grinding, which are used to process surfaces of different shapes.
Boring: mainly used for machining circular holes inside workpieces, cutting in existing holes through rotating tools to achieve precise dimensions and flatness goals.
Fitter machining: including manual operations such as hammering, wrenches, files, etc., commonly used for trimming and adjusting complex shapes and fine sizes of parts.
Electroplating, heat treatment, and wire cutting: These methods belong to special processing, which respectively use electrochemical, heat treatment, or wire cutting equipment to perform special treatment on the workpiece to improve its performance and surface quality.
The above various processing techniques are combined and optimized in actual production according to specific product design and production requirements to achieve efficient and high-quality mechanical production.
Existing equipment and production capacity
We currently have over 110 machining centers that can meet our maximum casting capacity requirements.
Horizontal boring and milling machine
Equipment model: TOSHIBA
Number of units: 20
Equipment model: PAMA
Quantity: 3
Horizontal machining center
Equipment model: MAZAK
Quantity: 38
Equipment model: OKUMA
Number of units: 18
Equipment model: OKK
Quantity: 14
Vertical machining center
Equipment model: FEELER
Quantity: 12
gantry machining center
Equipment model: FEELER
Number of units: 10
Equipment model: WELLE
Number of units: 8
Vertical CNC lathe
Equipment model: HONOR
Quantity: 14
NC lathe
Equipment model: FEELER
Number of units: 10
Testing equipment
Cai Si's Three Coordinates
Equipment model: ACCURA 11
Quantity: 1
Equipment model: ACCURA 2
Quantity: 1
Equipment model: ACCURA G2
Quantity: 1
Equipment model: MMZ-M 30/40/25
Quantity: 1
Equipment model: MMZ-G 40/60/30
Quantity: 1
